Benefits for Brick
Workers

The Employment Opportunity
Brick industries in Nepal are one of the largest employment generating industries. Most of the workers are unskilled or semi-skilled seasonal migrants. The worker in the kiln lives a dismal life lacking basic facilities such as proper housing, clean drinking water facilities, sanitation etc. Health and safety risk in the workplace is high. But the environmental issue of the brick industry has always overshadowed these social issues.

Techno-Social Integration (TSI)
The change in technology also brings change in social relationships. Upward living situations, material as well as social, can be seen as a bi-product of industrialization and modernization. This is somehow demonstrated in the process of industrialization as seen in many western countries. It cannot be understood as a simple change and improvement of techniques and technologies. It must be seen as a process, in which technology, lifestyle and social relations came to a complete change. Operation of industrial systems was and is not possible without new skills, which leads to an increased demand for higher skills but also a higher sense of mutual dependency and responsibility. Similarly, the new context in VSBK industry demands new and higher interdependency between workers and employers.

The VSBK programme Nepal has been trying to pace up the social improvement in the brick industry along with the technological development. We termed this process as Techno-Social Integration.

Occupational Health and Safety (OHS) Aspects
VSBK technology has many in-built characteristics that address some of the major social problems of the brick industries. Brick kiln pollution not only affects flora and fauna but also is causing serious threats to health of people--the brick workers being the biggest victim. Inhaling smoke and dust can cause serious health problems such as cough, asthma, etc. It affects the lungs that have long term and even fatal effect.

VSBK is a much cleaner technology in compare to the other existing brick making technologies in Nepal. Stack emission in VSBK is reduced by more than 90 percent in compare to the traditional Bull’s Trench Kiln (BTK) technology. Similarly the fugitive emission from is also reduced by large amount hence ensuring cleaner and safer working conditions for the worker. This makes it a better technology in terms of occupational health and safety of the worker.

BTK and Fixed BTK are of open structure. The kiln is surrounded by one and half feet thick mud mortar wall. At the top ravish (fired clay dust) is used as insulation materials. Because of improper insulating system huge amount of heat gets dissipated from the firing area, which not only reduces the energy efficiency of those kilns but also increases temperature at the working place, making the workplace more uncomfortable for the workers. The insulating materials (ravish) and the shooting smoke coming out of chimneys create dirty and unhealthy working conditions for workers. VSBK with its well designed shaft and insulating chambers, releases very nominal amount of heat from the kiln’s body.

Full-Year Employment Opportunity
Brick kilns remain closed in the rainy season during which brick workers remain unemployed. VSBK with its closed structure can be operated 12 months round the year giving underemployed rural people a year-round job. This opens up the possibilities for entrepreneurs to provide improved shelter, instead of present practice of temporary nature, contributing further to improved living conditions of brick workers.

Introduction of Semi Mechanized Production Processes
Fired clay bricks will still occupy a predominant position among all building materials in the foreseeable decades. But the same type of brick making system cannot be prolonged. The programme is introducing semi mechanized brick production systems. The introduction of pug mills is one of the major steps in that regard. We found that the pug mill operation has not only enhanced the quality of bricks but also has eased the life of brick molders. Before the introduction of the pug mill, the molders had to wake up at as early as in 4 AM in the morning and start soil preparation work with their bare hand and feet in frosty conditions under the light of kerosene lamps. With the introduction of pug mill their life in the kiln has change dramatically. Nowadays they do start their work two hours latter. They just have to mould green bricks, soil preparation--the most difficult part of their work is done by pug mills.

Skill Upgrading Opportunities
Many workers who had been working as molders and transporters in the brick kilns are now working as fire master/firewomen in VSBK. Firing work is considered as skilled work in brick industries and only Indians firemen were involved in these work. Now a new door has been opened in the brick industry for the Nepalese workers too. Similarly, there are many workers involved in pug mill operation. These jobs have helped to upgrade their skill and job profile. Most importantly these are a better source of earning than what they have been doing in the past.

Benefits to Entrepreneur